Precision Engineered 100-Ton Hydraulic Press for High-Tech Component Assembly
A newly engineered, customized shop hydraulic press is prepared for shipment to its new facility. This specialized double-column electro-hydraulic press was meticulously designed and manufactured to meet the exacting requirements of a client involved in the assembly of sensitive, high-tech components, a task demanding unparalleled precision and stability.
Understanding that conventional workshop hydraulic presses often lack the necessary accuracy for such delicate operations, our engineering team developed a bespoke solution. This precision assembly press features a fully milled frame, a construction method that significantly enhances structural rigidity and minimizes vibration, ensuring consistent and accurate force application.
Furthermore, the mobile work platform has been specifically enhanced with the addition of two robust handles. These strategically placed handles serve to effectively eliminate any potential oscillation or unwanted movement of the platform, allowing for perfect alignment with the hydraulic piston. This critical feature guarantees consistent pressure distribution and prevents damage to delicate components during the assembly process.
The adaptable moving table also incorporates fully welded metal supports, providing a stable and secure base for the placement of work plates. To further enhance its versatility and facilitate the secure fixturing of specialized tooling, M16 threaded holes have been integrated into the table’s surface. This allows for the precise and repeatable positioning of jigs and fixtures, crucial for high-precision assembly tasks.
This custom-built shop hydraulic press delivers a substantial pressing force of 100 tons, providing ample power for even the most demanding assembly procedures. The generous distance of 1100 mm between the columns accommodates larger workpieces and tooling setups, enhancing the machine’s overall versatility.
The hydraulic cylinder features a 500mm stroke and is powered by a robust 4 kW hydraulic power unit, ensuring consistent and reliable performance. The controlled working speed of 4 mm/sec allows for precise and gradual application of force, critical for accurate component assembly. The faster cylinder descent speed of 9 mm/sec improves operational efficiency during non-pressing phases, allowing for quicker cycle times. Notably, the press is designed for intuitive operation with a single lever control.
Adding to its functionality, the hydraulic piston is designed to be movable in the transverse direction, controlled effortlessly via a user-friendly handwheel. This invaluable feature allows the operator to apply the necessary pressure precisely where it’s needed on the workpiece without the time-consuming and potentially damaging process of physically repositioning the material. This lateral movement capability significantly enhances flexibility and accuracy for a wider range of assembly tasks.
This precision 100-ton hydraulic press represents a commitment to providing tailored solutions that meet the specific needs of industries requiring the highest levels of accuracy and reliability in their assembly processes. Its robust construction, precision-enhancing features, and user-friendly operation make it an indispensable asset for manufacturers of high-tech components and other demanding applications.
Contact us today to discuss your specific hydraulic press requirements and discover how our customized solutions can optimize your assembly processes and enhance your production efficiency.