Customized 600-Ton Electro-Hydraulic Shop Press for Power Grid Component Manufacturing
A newly engineered, customized electro-hydraulic shop press is prepared for shipment to its final destination in Northern Europe. This specialized machine is designed for a leading producer of technology for insulating and connecting electrical conductors, crucial components for power grid interfaces.
This bespoke hydraulic press features an innovative dual-workstation configuration. Each workstation is equipped with an independent hydraulic cylinder, each capable of exerting a substantial pressure of 300 tons. This dual-cylinder design allows for simultaneous or independent operation, significantly enhancing production efficiency and versatility for various manufacturing processes.
The impressive distance of 1880mm between the cylinder stem and the work surfaces provides ample vertical clearance. This large opening facilitates the processing of particularly bulky materials and complex assemblies, a key requirement for the production of power grid interface components.
The electrical control panel incorporates a user-friendly selector switch. This allows operators to easily choose which of the two workstations to activate, providing flexibility in managing different production tasks. The machine’s operation adheres to stringent European safety standards, requiring the simultaneous use of the lever and the button to initiate the pressing cycle.
The robust 10Hp hydraulic power unit is physically separated from the main press frame. It connects to the machine via durable 3-meter long hydraulic pipes. The hydraulic fluid reservoir has a generous maximum capacity of 125 liters, ensuring consistent and reliable hydraulic power delivery for extended operation.
Both high-performance hydraulic cylinders feature a stroke of 500mm. They deliver a rapid approach speed of 22mm/sec, minimizing cycle times. The controlled working speed of 2mm/sec ensures precise and accurate application of force during critical forming and assembly operations.
The two individual work platforms of this customized electro-hydraulic shop press are meticulously surface milled. This precise machining guarantees exceptional flatness and provides a stable foundation for accurate processing. The platforms are securely welded to the press frame, ensuring maximum rigidity and durability under heavy loads.
This 600-ton electro-hydraulic shop press, with its dual workstations and customized design, represents a significant investment in efficient and precise manufacturing for the power grid technology sector. Its robust construction, powerful hydraulic system, and focus on safety make it an indispensable tool for producing high-quality insulating and connecting components.